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Static port

There’s much debate about the correct location for the static port. I have read that Torrance has disconnected it at the back of the dash. So they are using cabin pressure. But I read at some altitudes cabin pressure can be wrong. Factory says to put them in front of the cabin air intakes. But I read that people say that is also inaccurate. The only place that I have any feedback on that apparently returns an accurate pressure is from Evan and he says that is halfway back the tail. And my Cirrus also had the ports in that location. So out comes the drill and in goes the port. Of course I am missing the stock ports because they never came in my package from sling. So I bought my own ports from Aircraft Spruce and they actually bolt in from the inside, which I like that installation method better anyway. Drilling a hole into my quick build fuselage was very stressful. I did apply a very little RTV to the back side of the port before I screwed it in. I also used locktite on the bolt. It came out great.

Center Console and Rear seats

My rear seats are not going all the way back against the rear seat stops. They instead hit the outer walls of the plane. So I started to think about ways to fix that. Because I have the rear split seats, I don’t really like the way they join in the middle it feels weak, like a rambunctious kid could probably bend it and disconnect the two seats. So I put one square tube aluminum bar across the back of the seats. Now they rest against it. I created a quick disconnect system that allows it to slide in and out quickly and securely. On the passenger side the tube slides over a square nub and on the pilot side it slips down into a channel.

Also is a picture of my carbon fiber center glove compartment.

Most importantly everybody, it’s T- 14 days to Oshkosh EAA Airventure. See you all there !!!

Canopy Latch

I wasn’t happy with the looks of the factory latch. It reminds me of the cab that covered the back of my dad’s truck. Also, I was concerned that it stuck too far out into the wind and would cause drag. So I found these which are very solid metal and have a much smaller footprint. I did have to make the hole in the door a little larger and I had to file down the place where the lever attaches to the latch. It definitely doesn’t have as much of a handle to put your hand on but there is plenty of surface area to get a good enough grip to open the door. You can’t tell from the picture but it does have a lock built into it. All in all it was a pretty simple conversion. If you decide to do the same you can find these latches here, https://www.etrailer.com/CCNTRL/Pop-and-Lock/PAL9585.html

Rod end bearings for Sling TSI

Absolutely follow Slings guidance on this topic… Here’s some information for the curious mind… All the below rod ends fit into the relevant tubes and the eyes fit the relevant bolts 3/8″

A. Is a Aurora replacement rod end that 1/4 handles 2100lbs and the 5/16 handles 2800lbs GMM-4M-470 https://www.pilotshop.com/catalog/appages/aurorabearings.php

B. Is suppose to handle 1700lbs and is what comes with the sling kit as of before mid 2022. This is the rod end being recalled.

C. Is a uxcell replacement rod end.

Sling TSI fuel to wing connections

I believe the way from the factory is to run rubber lines straight from the fuel selector to the fuel tanks,,, I’m not comfortable running rubber through a metal wall. There’s the aspect of it rubbing, there’s the aspect of a fire getting through the hole, and the aspect of creating a draft that might be noisy or make the cabin cooler. And none of those seem desirable. Also inside of the cabin I’m using aluminum lines so it never has to be replaced, hopefully. So I connected these hard connections through the wall instead. But I must say that all of these customizations do really increase your build time.

Engine has arrived, Rotax 915 !!

All my birthdays rolled into one. My engine and firewall forward kit has arrived. The factory was also supposed to send me about 75 of my missing parts. But somehow I only received about half of them.

And it would appear the factory’s now including photos of the people who pack your kits which is a very nice touch. Thank you Zanele !! Lovely name also.

Removable Co pilot stick

I frequently find myself traveling with passengers not other pilots. In the past I have tried to have some of my passengers attempt to fly the plane but they usually are resistant to that. And it seems like my co-pilot frequently puts an emphasis on comfort rather than being a co-pilot. So to that end I have made my co-pilot stick removable. I did not run any wires through it. I know I could have because I put the time into figuring out how to do that. I just felt like wires would make it more problematic. So I’m mounting a push to talk on the control panel. The stick itself is indexed at the bottom as you can see from the pictures. There’s a round notch so it always aligns the same way. The round notch that I filed into the bottom of the stick aligns with a large rivet that I put in the larger stick. The rivet also stops the smaller stick from going down in too far. Also there is a snap button that pops out so it can’t easily be removed once it is put in. The snap button was very easy to find on Amazon. The stick fits in tightly and feels very sturdy. I was able to just use all the original parts by drilling out the original stick.

Customizing the controls like this would worry me more but it doesn’t because the pilots stick , which has not been customized, can easily be reached from the passenger seat if need be.

Rubbing maybe racing but it sure isn’t flying…

I’m not sure what I’m doing wrong here but the rudder cables are rubbing on the elevator bracket and that’s just not cool. So I had to call in the experts and I posted it to the sling builders page on Facebook, somebody please help me !!

The throttle cables are rubbing on the elevator bracket and a little further up on the luggage floor support I can’t imagine either one are acceptable.

Update…okay I am now officially exhausted and frustrated. I fixed the problem but it was a lot of work. I had to drill out a bunch of rivets in the rear luggage vertical support so I could access the elevator bracket. Previously I had loctited the rudder cables. So moving them was a massive massive effort and to make matters worse, I can only turn the wrench a quarter turn at a time due to space constraints. So it took many hours in a crowded cockpit surrounded by sharp objects while precariously balancing on my tippy toes in order to relocate those two wires.

A little frustrated cuz I have not found in the manual where it says how those cables are to be connected. I see where it says how they are to be connected in the rear fuselage but not in the front.

Anyway, my solution was to relocate the sheathing on those wires all the way to the rear. That gets the metal ends on the sheathing past the point where the elevator bracket will hit them. I also precisely located the elevator bracket where it has at least 3 mm of clearance on either side. In order to do this I had to get an extra bushing collar and limit the travel of the elevator tube left to right. For whatever reason by default it only has one bushing on it. But now it has two.

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